


Wind Turbine Blade Structural Reuse
A Scalable Process for Self-Supported Architectural Components
Student:
Mentors:
Thanasis Svarnas
The growing number of decommissioned wind turbine blades (WTBs) presents an urgent challenge, as their geometry and composite structure makes recycling difficult. This thesis investigates how WTBs can be repurposed in scale as structural elements in the built environment, creating circular construction products with very low embodied carbon. A mixed-methods approach was adopted, combining literature review, semi-structured interviews, comparative case study analysis, compression testing of WTB leading edge segments, and design development. The study identified systemic barriers to scalable repurposing, including regulatory waste classification, fragmented supply chains, limited technical information, and liability concerns. It also showed that near-standardised segmentation is the most viable repurposing strategy in architecture and that leading edge segments have sufficient compressive capacity for use as load-bearing mullions. The outcome is a ventilated façade system, showing sufficient structural performance and potential embodied carbon reductions of 65–96% compared with conventional façade systems.
More information:
The growing number of decommissioned wind turbine blades (WTBs) presents an urgent challenge, as their geometry and composite structure makes recycling difficult. This thesis investigates how WTBs can be repurposed in scale as structural elements in the built environment, creating circular construction products with very low embodied carbon. A mixed-methods approach was adopted, combining literature review, semi-structured interviews, comparative case study analysis, compression testing of WTB leading edge segments, and design development. The study identified systemic barriers to scalable repurposing, including regulatory waste classification, fragmented supply chains, limited technical information, and liability concerns. It also showed that near-standardised segmentation is the most viable repurposing strategy in architecture and that leading edge segments have sufficient compressive capacity for use as load-bearing mullions. The outcome is a ventilated façade system, showing sufficient structural performance and potential embodied carbon reductions of 65–96% compared with conventional façade systems.
