The sound of recycling
Transfoaming glass waste into acoustic panels
Student:
Mentors:
Ludwika Buczyńska
Faidra Oikonomopoulou
Martin Tenpierik
Gabriele Mirra
This thesis explores a novel method for upcycling contaminated glass waste into sound-absorbing architectural panels, addressing the challenges of recycling mixed cullet and the demand for sustainable acoustic materials. Through foaming, low-quality waste like light bulb glass and mixed cullet was transformed into porous material with sound absorbing properties comparable to conventional acoustic materials. The research combined experimental manufacturing (testing different glass types, foaming agents, and firing schedules) with impedance tube measurements and acoustic simulations in a case study model of a performance space. Results showed that porosity, controlled through manufacturing parameters, strongly influences acoustic performance. To improve structural integrity, a solid float glass layer was fused to the foam, increasing durability without reducing sound absorption. Using a computational workflow, the best panel placements were optimized to reduce excessive early reflections in the case study space. The project demonstrates that even contaminated glass waste can be turned into durable, effective acoustic panels, fully made of glass waste and recyclable again, offering a circular design strategy.